Manufacturing predictability starts with operational transformation.
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360° of manufacturing predictability
The factory of the future is here.
Getting your entire manufacturing operation to work together as one
Manufacturers and suppliers face increasingly complex requirements for materials, components, inventory management, and supply chain integration. With tight margins and increasing pressure to innovate, moving beyond traditional ERP systems for production management and shop floor control becomes critical to future success.
The PCG SmartFactory™ and PERFORM manufacturing execution systems (MES) software sit at the intersection of better operational performance and predictability. Gain control of the shop floor, back office, supply chain information, and data for reliable business predictability.
We make factories truly smart
A fully composable MES application suite
Our powerful, versatile, and scalable subscription solutions deliver on the promise of advanced manufacturing operations management software.
An industry-leading GxP-ready, cloud-based platform designed for fast, intuitive, and powerful applications that make manufacturing operations perform much better.
SmartFactory Capabilities / Modules
- MES & Shop Floor
- Machine Monitoring
- Quality Management
- Compliance & CAPA
- eBR and Kitting
- Connected Workers
- Production Management
- Finite Scheduling
- Materials Management
- ERP Connectors
- Reporting & Analytics
We make factories perform like never before
PERFORM MES Benefits
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- Real-time insights from the shop floor to the back office
- Detailed performance and KPI reports to find room for improvement
- Sophisticated visualizations for better production control
- Automated incident alerting for fast corrective actions
- Integration between machines to ERP and analytics (and everything else)
- Mobility through smart device support
Manufacturing Challenges
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- 95% of manufacturing executives don’t have complete, cross-enterprise integration of their information.
- 83% of manufacturing businesses can’t determine the cost of operational downtime.
- 76% of manufacturing companies have no access to real-time information.
- 61% manually produce reports, combining data from different systems.
- Only 12% have the information and tools to perform root cause analysis of production issues.
Learn why leading manufacturers rely on PCG
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Experience predictable manufacturing operations
Let’s connect our experts to your experts. Discover the power of advanced MES technologies to smooth operations, empower people, and grow business predictability.
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Frequently Asked Questions
What is a Manufacturing Execution System (MES)?
A Manufacturing Execution System (MES) is a comprehensive software that monitors, tracks, documents, and controls manufacturing processes in real time—from raw materials to finished products.
It bridges the gap between enterprise resource planning (ERP) systems and shop floor operations. This provides manufacturers with the operational data needed to run predictably and cost-effectively.
What are PCG’s MES solutions?
PCG offers two primary MES solutions: PCG SmartFactory™ and PERFORM MES.
SmartFactory is an advanced, cloud-based subscription solution built on the Tulip platform. It includes AI-powered capabilities such as “Insights” for predictive analytics and intelligent decision support.
Both production monitoring software solutions integrate tightly with ERP systems. They’re designed to give manufacturers complete control over shop floor execution, back-office processes, and supply chain operations,creating a unified and connected manufacturing environment.
How does MES differ from ERP?
ERP systems manage high-level planning, finance, procurement, and enterprise resource management. Essentially, it determines what needs to be produced in a smart factory manufacturing setting.
MES focuses directly on how products are manufactured. It manages real-time shop floor execution, monitors production activities, tracks materials and labor, and feeds actual performance data back into the ERP system. This integration improves planning accuracy, cost control, and operational visibility.
What are the key benefits of implementing an MES?
Implementing an MES delivers measurable operational improvements, including:
- Increased production efficiency
- Enhanced product quality and consistency
- Improved equipment uptime through predictive maintenance
- Reduced inventory levels
- Stronger traceability and regulatory compliance
- Paperless shop floor operations
- Real-time visibility for data-driven decision-making
These benefits combine to create more predictable, sustainable manufacturing performance.
Which industries benefit the most from MES?
Highly regulated and quality-sensitive industries utilize MES tools, including:
- Pharmaceuticals
- Biotechnology
- Medical devices
- Aerospace
- Automotive
- Food and beverage
- Industrial manufacturing
These industries require strict traceability, compliance documentation, audit readiness, and the ability to quickly identify and recall products if necessary.
What modules are typically included in an MES?
MES solutions typically include modules that support end-to-end production management, including:
- Production scheduling and sequencing
- Quality management
- Inventory and material tracking
- Maintenance management
- Labor tracking
- Document control
- Process execution management
- Performance analysis and reporting
- Real-time data collection from equipment and operators
Together, these modules provide complete visibility and control over manufacturing operations.
How does PCG SmartFactory leverage AI and predictive analytics?
PCG SmartFactory includes Insights, an AI agent-assisted business intelligence module. It analyzes historical and real-time data to predict potential production events.
This capability enables manufacturers to:
- Anticipate maintenance requirements
- Dynamically optimize production schedules
- Identify performance trends
- Receive actionable recommendations
- Prevent issues before they impact output
By combining AI with operational data, SmartFactory helps manufacturers shift from reactive management to predictive control.
What is the relationship between MES and Industry 4.0 or smart manufacturing?
MES is a foundational component of Industry 4.0 and smart manufacturing initiatives.
It enables digital transformation by connecting people, processes, machinery, information, and technology within a unified system. Modern MES platforms integrate with IoT devices, operate in cloud environments, leverage big data analytics, and enable real-time collaboration across departments.
This connectivity creates the data transparency and automation required for a truly smart factory.
How long does it take to implement an MES?
Implementation timelines vary depending on operational complexity, system integrations, and organizational readiness.
PCG brings over 20 years of experience implementing ERP systems with MES enhancements. Modern cloud-based solutions like SmartFactory significantly reduce deployment timelines. In some implementations, onboarding new products has been reduced from 20 hours (spread over several months) to just five hours within a single day.
Cloud architecture, prebuilt integrations, and proven methodologies help accelerate time to value.
Where can I learn more about PCG’s SmartFactory solution?
PCG has created a dedicated website for SmartFactory at asmartfactory.com. Manufacturers can also explore the PCG InsightsHUB, which features more than 400 demo and thought leadership videos.
SmartFactory operates on Amazon Web Services (AWS) Commercial Cloud. It’s designed to support commercial aerospace, automotive, and industrial manufacturing operations.
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